In the industry wave of upgrading non-standard automation, intelligent production lines, and precision transmission equipment, ball gear discs, as core components for special transmission and indexing positioning, have become key parts for the smooth operation of equipment due to their unique ball tooth structure.
In terms of material selection, 304/316 stainless steel and alloy stainless steel raw materials are prioritized. Stainless steel inherently possesses physical advantages such as rust resistance, corrosion resistance, high strength, and wear resistance, making it suitable for complex operating environments such as humid conditions, outdoor conveying, and chemical equipment. Stainless steel ball gear discs are not prone to rust and deformation, and under long-term high-frequency operation, the ball teeth are not easily worn, significantly extending the service life of equipment components. In addition to stainless steel, aluminum alloy, alloy steel, and other base materials can also be customized according to drawings to meet different load and cost requirements.
High Quality Precision Customized Ball Gear Discs CNC Machining in Stainless Steel
Utilizing a complete set of CNC equipment, including a five-axis machining center, CNC lathes, and CNC milling machines, the ball bearing gear system achieves integrated CNC machining across all processes, from blank preparation and internal milling to outer ring ball bearing integral forming and surface precision grinding:
Center Irregular Hole Precision Machining: D-type, keyway, and polygonal irregular internal holes are milled in one step, with strict control over hole position tolerances to ensure tight engagement with the drive shaft without slippage;
Outer Ring Ball Bearing Integral Turning: The outer ball bearings are precision turned into a single piece using CNC machining, resulting in uniform ball curvature and dimensions, avoiding loosening during separate assembly, adapting to ball bearing transmission, ensuring smooth transmission, and reducing noise and wear;
Disc Surface Precision Grinding: The milled and turned patterns on the disc surface are regular, with parallelism and flatness meeting the factory standards for precision parts, ensuring no warping and high fit during assembly.
Leveraging our ±0.005mm precision machining capabilities, we offer custom-made non-standard machining based on customer drawings and samples. All parameters, from tooth count and disc diameter to inner hole style and thickness, can be adjusted as needed. We undertake both small-batch prototyping and large-scale mass production.
Our customized stainless steel ball bearing sprockets, with their structural advantages, are widely used in precision equipment across various fields:
Non-standard Conveyor Equipment: Dedicated transmission sprockets for ball chains, using ball teeth instead of conventional gear teeth to reduce chain friction loss. Commonly used in assembly lines and automated sorting lines.
Tooling and Indexing Fixtures:Automated fixture indexing and positioning discs, with outer ring balls for evenly spaced positioning, achieving precise intermittent positioning of the turntable. A core precision component for CNC tooling and testing fixtures.
Specialty Machinery Equipment: Internal transmission components in packaging machinery and small reducers. The rust-resistant properties of stainless steel make them suitable for clean and humid operating environments.
From initial drawing optimization and raw material selection to CNC machining, polishing and deburring, finished product inspection, and moisture-proof packaging, we provide a complete supply chain service. Finished products undergo dimensional sampling and hardness testing before leaving the factory; stainless steel parts are passivated and polished as needed; finished products are packaged with shockproof materials.
In the field of customized CNC precision parts, Ganyuan Hardware, represented by stainless steel ball bearing gears, provides non-standard hardware processing, offering reliable precision parts solutions to machinery and equipment manufacturers across various industries through customized production and precision workmanship.
Q1: Where can I get product & price information?
A1: Send us an inquiry e-mail, we will contact you once we received your mail.
Q2: How long will I get the sample?
A2: Depends on your specific items, within 3-7 days generally.
Q3: What kinds of information do you need for a quote?
A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.
Q4: What are the payment terms?
A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.
Q5: How to deliver the goods?
A5: We deliver the products by courier company.
Q6: Are you a trading company or factory?
A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.
Q7: What shall we do if we don't have drawings?
A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.
Q8: Can we get some samples before mass production?
A8: Absolutely yes.
Q9: Will my drawings be safe after sending them to you?
A9: Yes, we will keep them well and won't release them to the third party without your permission.
Q10: Is it possible to know the operation status of my products without visiting your company?
A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
Q11: If you make poor quality goods, will you refund?
A11: In fact, we won't take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are satisfied
