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Profession Custom needle wheel 5-axis CNC Machined – Stainless Steel

» Five-axis CNC machining » Profession Custom needle wheel 5-axis CNC Machined – Stainless Steel

Profession Custom needle wheel 5-axis CNC Machined – Stainless Steel

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Profession Custom needle wheel 5-axis CNC Machined - Stainless Steel

Pinwheel numerical control machining parts: professional customization, precision manufacturing of choice

Pinwheel numerical control machining parts come from a needle wheel factory with more than ten years of CNC machining experience. With professional technology, we are committed to the processing and manufacturing of various precision mechanical parts. The company is equipped with multiple high-precision CNC lathes, precision numerical control milling machines, coordinate measuring machines and other high-end production and testing equipment, providing customers with a full range of services from sample customization to mass production. Welcome to the post to discuss cooperation

Product Description 

Production type Custom production and processing   Material     Steel
Processing methods CNC Trining Parts 5-axis CNC machining centers, grinding machines, wire cutting Processing Equipment CNC Trining Parts  5-axis CNC machining center, grinder, wire cutting  Fine-tuning dial
Accuracy ±0.02mm Whether proofing yes
Is it customized yes Proofing time 7-15 days
OEM/ODM OEM ODM CNC machining service surface treatment Electroplating, zinc plating, chrome plating, nickel plating, oxidation, hard oxidation
Origin Dongguan, China Quotations FOB
Business Type: Manufacturer/Factory & Trading Company Main Products: CNC parts; Machining parts;Aluminum Alloy Parts
Management System Certification: ISO 9001:2015 productivity  100000
High strength and needle wheel resistance
Compared to engineering plastic needle wheels such as nylon, stainless steel needle wheel have higher mechanical strength and hardness. This allows it to withstand greater loads and torques, and is not prone to deformation, fracture or excessive wear when operating at high speeds or handling high-viscosity materials. Its sturdy needle teeth can effectively maintain accurate shape and clearance, ensuring stable and efficient mixing, dispersion or conveying processes, especially suitable for heavy-duty and continuous industrial production scenarios
needle wheel

Profession Custom needle wheel 5-axis CNC Machined - Stainless Steel

Complex tooth shape processing ability needle wheel: The tooth shape of the needle wheel is usually non-standard or special curve, which is difficult to achieve by traditional processing methods. Numerical control machine tools (such as five-axis machining centers) can easily complete complex multi-axis linkage cutting, accurately milling or grinding out various special tooth profiles, modified teeth and concave tooth grooves to meet various customized and high-performance transmission needs

Excellent material adaptability  needle wheel and quality: numerical control machining is especially good at handling difficult-to-machine materials such as high-strength alloy steel and tool steel required for manufacturing pinwheel. By selecting optimized cutting parameters, tool paths and cooling methods, not only can the material be cut efficiently, but also the cutting stress and thermal deformation can be effectively controlled, resulting in high-quality parts with high intrinsic quality, low residual stress, wear resistance and durability
Efficient and flexible production: numerical control machining has excellent flexibility. When the design parameters of the needle wheel(such as number of teeth, modulus, pressure angle) change, only need to modify the computer program to quickly switch production, no need to manufacture new physical tooling or fixtures. This greatly shortens the preparation time for trial production and production of new products, especially suitable for multi-variety and small batch order mode

Exceptional corrosion resistance and hygiene

The core advantage of stainless steel needle wheel lies in the material itself. Usually made of 304 or 316 stainless steel, it has strong corrosion resistance, acid and alkali resistance and rust resistance. This feature ensures that it can work stably for a long time in humid, chemical solvents or cleaning agents, greatly extending the service life. At the same time, the stainless steel surface is smooth and non-porous, not easy to attach materials, easy to thoroughly clean and sterilize, and perfectly meets the high standards of hygiene requirements for production equipment in food, medicine, chemical and other industries

         We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of  market tempering and exploration, it has high-quality   technical management personnel, experienced designers, R&D personnel and a   perfect company management system cnc precision.

5-axis CNC workshop

         Our factory needle wheel has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment cnc precision: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc. 2.5-dimensional detection equipment ​

Precise machining needle wheel and consistent transmission performance
Manufactured by precision machining (such as CNC numerical control machine tools), the stainless steel pinwheel has high dimensional accuracy, regular tooth shape, and uniform meshing clearance. This needle wheel ensures a smooth, low-noise and efficient transmission process, enabling accurate speed and torque transmission. Its rigid structure effectively reduces the jump and yaw under high-speed operation, improving the reliability and productivity of the entire transmission system

 

 two-dimensional testing

 

cnc precision surface treatment

          For surface treatment, our suppliers have been working with us for many years. They have rich experience and are familiar with all the quality requirements of each other. The quality is stable and more guaranteed. Such as: heat treatment, spray painting, powder coating, blackening, silver/gold plating, electrolytic polishing, nitriding, phosphating, nickel/zinc/chromium/TiCN plating, anodizing, polishing, passivation, sandblasting, galvanizing, heat treatment , hardening, laser marking, etc. according to customer requirements. Aluminum alloy surface oxidation

Product Packaging

Packaging Details

  1. Commercial packaging: 1pc/plastic bag + color box +carton + pallet;
  2. Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;
  3. According to the requirement of customer.

FAQ

Q1: Where can I get product & price information?

A1: Send us an inquiry e-mail, we will contact you once we received your mail.

Q2: How long will I get the sample?

A2: Depends on your specific items, within 3-7 days generally.

Q3: What kinds of information do you need for a quote?

A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.

Q4: What are the payment terms?

A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.

Q5: How to deliver the goods?

A5: We deliver the products by courier company.

Q6: Are you a trading company or factory?

A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.

Q7: What shall we do if we don't have drawings?

A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.

Q8: Can we get some samples before mass production?

A8: Absolutely yes.

Q9: Will my drawings be safe after sending them to you?

A9: Yes, we will keep them well and won't release them to the third party without your permission.

Q10: Is it possible to know the operation status of my products without visiting your company?

A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

Q11: If you make poor quality goods, will you refund?

A11: In fact, we won't take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are satisfied.

 

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