As a key component for reading adjustment in mechanical equipment, the quality of the raw materials used for graduated wheels directly determines their service life and stability. Ganyuan Hardware selects high-quality stainless steel as the base material for its graduated wheels. The material has uniform hardness, outstanding rust resistance and wear resistance, and can work stably for a long time in complex working environments such as workshops and equipment interiors. Raw materials undergo sampling inspection upon arrival at the factory, verifying material composition and hardness to prevent substandard materials from being used in production, ensuring subsequent processing accuracy and laying a solid foundation for clear scales and stable dimensions.
Utilizing professional equipment such as CNC lathes and five-axis machining centers, the graduated wheels complete multiple processes such as turning, drilling, and threading. The machining process uses programming simulation to plan the tool path, achieving a machining accuracy of ±0.005mm, significantly improving efficiency compared to traditional machining methods. The wheel body shape, inner hole, external thread, and mounting hole positions are formed in one step, ensuring that all assembly dimensional tolerances meet standards. The graduation lines are produced using a precision engraving process, resulting in uniform line depth and sharp, clear lettering without any blurring or breaks.
Precision graduated wheels, the core precision component for mechanical adjustment Expertly
The graduation wheel integrates a threaded shaft, graduation dial, and positioning holes into a single unit, boasting a compact and rational structure suitable for various adjustment mechanisms. The threaded parts are smoothly machined, providing uniform damping during rotation and a smooth, non-jamming feel. Pre-drilled positioning holes on the dial facilitate easy installation and disassembly with knobs and shafts. Graduation ranges, hole diameters, and thread specifications can be customized to meet specific equipment requirements. Whether for small instruments or industrial machine tools, it can accommodate non-standard sizes, satisfying the mechanical adjustment and precision calibration needs of different equipment.
Each graduation wheel undergoes a quality inspection process after machining. Staff use professional measuring tools to check the hole diameter, thread, and overall dimensions, verifying the graduation accuracy and inspecting the surface for burrs and scratches. The company possesses a complete quality management system certification and implements standardized inspection procedures. Unqualified products are directly rejected, ensuring that every graduated wheel leaving the factory meets dimensional and graduation accuracy standards. This prevents reading deviations after assembly and guarantees the reliable operation of the entire machine.
Protective protection during the transportation of precision parts is crucial. The graduated wheels are packaged with custom-made foam lining and cardboard boxes, with specific protection for the dial surface and threaded areas. The foam firmly secures the parts, providing shock and pressure resistance. This prevents scratches on the dial surface and damage to the threads during logistics, ensuring the product arrives at the customer's hands intact and ready for immediate assembly and use.
Although small in size, the graduated wheel is an indispensable precision component for adjusting readings in equipment. From raw material selection and CNC precision machining to quality inspection and protective packaging, Ganyuan Hardware controls quality throughout the entire process. Supporting both standard and non-standard customization, we provide reliable and durable graduated wheels for various mechanical equipment, helping equipment achieve precise adjustment and readings.
Q1: Where can I get product & price information?
A1: Send us an inquiry e-mail, we will contact you once we received your mail.
Q2: How long will I get the sample?
A2: Depends on your specific items, within 3-7 days generally.
Q3: What kinds of information do you need for a quote?
A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.
Q4: What are the payment terms?
A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.
Q5: How to deliver the goods?
A5: We deliver the products by courier company.
Q6: Are you a trading company or factory?
A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.
Q7: What shall we do if we don't have drawings?
A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.
Q8: Can we get some samples before mass production?
A8: Absolutely yes.
Q9: Will my drawings be safe after sending them to you?
Q10: Is it possible to know the operation status of my products without visiting your company?
A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
