The aluminum alloy positioning shaft is a key transmission and guiding component in packaging production lines, material handling fixtures, and new energy automation equipment. Its surface features a continuous, gradually changing spiral groove structure, relying on the spiral pattern to push materials, limit positioning, and ensure uniform speed conveying.
Made of 6061 aluminum alloy, it balances lightweight design with structural strength. After anodizing, it becomes wear-resistant and rust-proof, suitable for various processing conditions, including electronics, making it an indispensable standard hardware component in automated production lines.
The positioning shaft's irregular spiral curved surface is difficult to machine, requiring a four-axis CNC machining center for integrated forming. A single workpiece clamping can complete the entire process, including external diameter precision turning, spiral groove milling, boring of both positioning shafts, and chamfering and deburring. The entire spiral groove is continuous and smooth, without any segmented tool steps. The CNC program precisely controls the pitch, groove depth, and helix angle, with key dimensional tolerances consistently controlled at the micron level. The high concentricity of the shafts mounted at both ends overcomes the shortcomings of traditional machining, such as coaxiality deviation and uneven groove shapes.
Non-standard customized aluminum alloy positioning shaft Exclusive CNC precision machining customization
The CNC precision machining cutting parameters are adapted to the soft characteristics of aluminum alloys, resulting in a smooth and delicate shaft surface with minimal burrs and flash. Subsequent hard anodizing coating adheres evenly, presenting a uniform metallic bronze color.
CNC machining offers high flexibility, eliminating the need for mold making. Adjusting the programming trajectory is sufficient to process various non-standard positioning shafts, such as variable pitch helices, single/double grooves, and extended steps. New product prototyping cycles are short, and both small-batch trials and large-scale mass production are feasible. Unified program replication ensures that the helical structure and shaft diameter of each positioning shaft are highly consistent, resulting in strong product interchangeability. Equipment assembly eliminates the need for manual grinding and fitting, significantly reducing assembly and debugging time, making it suitable for long-term bulk procurement by automation equipment manufacturers.
High-precision CNC aluminum alloy positioning shafts, with their advantages of smooth operation, lightweight, scratch and wear resistance, and flexible customization, are widely used in food packaging machinery, lithium battery sorting equipment, and electronic component conveying fixtures. Compared to ordinary machined parts, their service life is more than doubled, reducing equipment jamming. Under the trend of precision upgrades in intelligent manufacturing, multi-axis CNC integrated aluminum alloy positioning shafts have become a cost-effective and preferred component for automated conveying and positioning mechanisms.
Q1: Where can I get product & price information?
A1: Send us an inquiry e-mail, we will contact you once we received your mail.
Q2: How long will I get the sample?
A2: Depends on your specific items, within 3-7 days generally.
Q3: What kinds of information do you need for a quote?
A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.
Q4: What are the payment terms?
A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.
Q5: How to deliver the goods?
A5: We deliver the products by courier company.
Q6: Are you a trading company or factory?
A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.
Q7: What shall we do if we don't have drawings?
A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.
Q8: Can we get some samples before mass production?
A8: Absolutely yes.
Q9: Will my drawings be safe after sending them to you?
Q10: Is it possible to know the operation status of my products without visiting your company?
A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
