CCD inspection wheels are core hardware components in SMT labeling, tape and reel packaging, and automated inspection equipment, enabling precise feeding and positioning. The positional accuracy, coaxiality, and surface finish of the indexing holes on the wheel rim directly determine the equipment's inspection efficiency and yield rate. Leveraging CNC milling and turning composite machining technology, we can customize CCD inspection wheels of various specifications according to equipment models, providing a stable and reliable precision transmission solution for automated production lines.
The core function of the CCD inspection wheel relies on the precise positioning of the indexing holes on the wheel rim. We employ CNC milling and turning composite machining technology, completing wheel body forming and indexing hole machining in one step. The positional tolerance of the indexing holes is controlled within ±0.005mm, with uniform hole spacing and smooth hole walls, ensuring stable and deviation-free tape feeding step distance.
Custom CNC Machining for CCD Inspection Wheels: Automated Inspection Equipment
As a professional hardware accessories supplier, we support full-specification CCD inspection wheel customization services. We can customize inspection wheels with different diameters, number of indexing holes, hole spacing, and mounting hole positions based on customer-provided drawings, samples, or equipment parameters. Whether it's a standard labeling machine, tape-making machine, or a non-standard automated testing equipment with special structural requirements, we can quickly achieve the desired result through CNC machining, without the need for additional molds. From R&D and prototyping to mass production, we can quickly respond to customer needs and provide highly adaptable customized accessories for the equipment.
Our CCD inspection wheels use 304/316 stainless steel as the base material, processed using a CNC integrated molding process, possessing high strength, high wear resistance, and corrosion resistance. Stainless steel is not easily deformed or rusted, maintaining stable dimensional accuracy during long-term high-speed operation and reducing indexing errors caused by wear.
We have established a complete CNC machining quality control process. The CCD inspection wheel undergoes multiple quality inspections throughout the entire machining process: the first piece is inspected using a coordinate measuring machine for the position, coaxiality, and roundness of the indexing holes; during mass production, regular spot checks ensure that every product meets design requirements; and the finished product undergoes a final visual and dimensional inspection before leaving the factory.
V. High-Efficiency Production and Rapid Delivery
The automated production mode of CNC machining significantly improves the production efficiency of CCD inspection wheels. The production cycle for a single batch order is shortened by more than 50% compared to traditional machining, allowing for rapid response to customers' urgent order needs. At the same time, large-scale CNC production effectively controls customization costs, providing customers with cost-effective solutions while ensuring high precision.
Q1: Where can I get product & price information?
A1: Send us an inquiry e-mail, we will contact you once we received your mail.
Q2: How long will I get the sample?
A2: Depends on your specific items, within 3-7 days generally.
Q3: What kinds of information do you need for a quote?
A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.
Q4: What are the payment terms?
A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.
Q5: How to deliver the goods?
A5: We deliver the products by courier company.
Q6: Are you a trading company or factory?
A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.
Q7: What shall we do if we don't have drawings?
A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.
Q8: Can we get some samples before mass production?
A8: Absolutely yes.
Q9: Will my drawings be safe after sending them to you?
Q10: Is it possible to know the operation status of my products without visiting your company?
A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
