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Reliable high-precision optical encoder wheels can be machined using 5-axis CNC

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Reliable high-precision optical encoder wheels can be machined using 5-axis CNC

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Reliable high-precision 5-axis CNC machining of optical encoder wheels

Ganyuan is a factory with over 20 years of CNC machining experience. We specialize in producing high-precision mechanical components, combining advanced technology with rigorous craftsmanship to deliver exceptional quality. One of our core products is our high-precision CNC machined optical encoder wheels, a critical component in motion control and positioning systems. Our production facilities are equipped with state-of-the-art CNC lathes, precision milling machines, and 3D measuring machines to ensure that every product meets the highest standards of precision and reliability.

Product Description 

Production type Custom production and processing Material  stainless steel
Processing methods CNC Trining Parts 5-axis CNC machining centers, grinding machines, wire cutting Processing Equipment CNC Trining Parts  5-axis CNC machining center, grinder, wire cutting
Accuracy ±0.02mm Whether proofing yes
Is it customized yes Proofing time 7-15 days
OEM/ODM OEM ODM CNC machining service surface treatment Electroplating, zinc plating, chrome plating, nickel plating, oxidation, hard oxidation
Origin Dongguan, China Quotations FOB
Business Type: Manufacturer/Factory & Trading Company Main Products: CNC parts; Machining parts;Fine-tuning dial;Aluminum Alloy Parts
Management System Certification: ISO 9001:2015 productivity  100000

encoder wheels: Core Components of Precision Motion Control

As a key component in precision measurement and control systems, the quality of the encoder's machining directly determines the accuracy of position detection and the reliability of system responses. We utilize high-quality stainless steel and engineering plastics, combined with advanced CNC machining technology, to provide high-precision, high-stability encoderwheel solutions for various industries.

encoder wheels

Reliable high-precision 5-axis CNC machining of optical encoder wheels

encoder wheels: Scientific Selection of Premium Materials

We manufacture our encoder wheels using 304 and 316 stainless steel and high-strength engineering plastics, which offer excellent wear resistance and dimensional stability. The excellent corrosion resistance of stainless steel ensures long-term stable operation in harsh industrial environments, while engineering plastics offer excellent lightweight and impact resistance. The careful selection of materials and meticulous processing ensure that our encoder wheels combine high precision with a long lifespan, meeting the demands of a wide range of precision control applications.

encoder wheels: Precision Manufacturing

Using high-precision CNC lathes and optical engraving technology, each encoder wheel meets stringent dimensional accuracy and pattern clarity requirements. Through sophisticated etching processes and rigorous quality control, we achieve micron-level line accuracy, ensuring accurate signal acquisition. Each encoder wheel undergoes rigorous optical inspection and dynamic balancing tests to ensure stable and reliable performance even at high speeds.

encoder wheels: Wide Range of Applications

Our encoder wheels are widely used in key applications such as industrial automation, robotics, precision instruments, medical equipment, and office equipment. In industrial automation, the high precision of encoder wheels ensures accurate positioning for motion control; in robotics, their excellent wear resistance ensures long-term reliability; and in precision instruments, their high resolution meets the demands of precise measurement.

Company Profile

         We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of market tempering and exploration, it has high-quality technical management personnel, experienced designers, R&D personnel and a perfect company management system.

CNC Trining Parts

5-axis CNC workshop

Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc. 2.5-dimensional detection equipment ​

Auxiliary production equipment: electroplating, anodizing, hard anodizing and surface treatment. We have complete testing equipment: sophisticated three-dimensional testing, two-dimensional testing, hardness tester, height meter, projector and other conventional testing equipment. If you are interested in our products, please contact me and I will provide the best price support and quality service.

Three-dimensional imager

I believe we will establish a good and long-term cooperation. Welcome to send pictures and letters to discuss, thank you!

Our Advantages

We cooperate with many high-quality material suppliers, and the quality is very guaranteed. Please feel free to choose our materials. At the same time, supporting documents can be provided for all materials. Materials are available, such as aluminum alloy, steel alloy, carbon steel, stainless steel, copper, brass, titanium alloy, bronze, nylon, acrylic, etc. Aluminum 6061/6063/7075; Iron 1215/45/1045; Stainless steel 303/304/316; Copper; Brass; Bronze (H59/H62/T2/H65); Plastic POM/PE/PSU/PA/PEEK, etc. can be based on Customer requirements.

surface treatment

For  surface treatment, our suppliers have encoder wheels been working with us for many years. They have rich experience and are familiar with all the quality requirements of each other. The quality is stable and more guaranteed. Such as: heat treatment, spray painting, powder coating, blackening, silver/gold plating, electrolytic polishing, nitriding, phosphating, nickel/zinc/chromium/TiCN plating, anodizing, polishing, passivation, sandblasting, galvanizing, heat treatment , hardening, laser marking, etc. according to customer requirements. Aluminum alloy surface oxidation

Certifications

FAQ

Q1: Where can I get product & price information? A1: Send us an inquiry e-mail, we will contact you once we received your mail.

Q2: How long will I get the sample? A2: Depends on your specific items, within 3-7 days generally.

Q3: What kinds of information do you need for a quote? A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.

Q4: What are the payment terms? A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.

Q5: How to deliver the goods? A5: We deliver the products by courier company.

Q6: Are you a trading company or factory? A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.

Q7: What shall we do if we don't have drawings? A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.

Q8: Can we get some samples before mass production? A8: Absolutely yes.

Q9: Will my drawings be safe after sending them to you? A9: Yes, we will keep them well and won't release them to the third party without your permission.

Q10: Is it possible to know the operation status of my products without visiting your company? A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

Q11: If you make poor quality goods, will you refund? A11: In fact, we won't take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are satisfied.

Product Packaging

Packaging Details

1. Commercial packaging: 1pc/plastic bag + color box +carton + pallet;

2. Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;

3. According to the requirement of customer.

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