Combining the characteristics of brass bushing processing and the features of five-axis machining, its core advantages are mainly reflected in the following five aspects, all relying on five-axis linkage technology and catering to the excellent processing performance of brass (processing performance index close to 100%):
Relying on the precise control of the five-axis linkage CNC system, the cumulative error of multiple clampings is avoided through single clamping. The positioning accuracy can reach ±0.005~±0.01mm, and the form and position tolerance can be controlled within 0.01mm. This aligns with the excellent dimensional stability of brass, enabling precise processing of complex irregular structures such as curved inner walls and precision grooves. It fully meets the high-precision requirements of high-end machinery for bushings, with accuracy performance far exceeding traditional processing methods.
Utilizing high-speed cutting technology, the tool path is smooth and free of tool marks. Combined with the easy machinability of brass, the surface finish after machining can easily reach below Ra 0.8μm, with some high-end equipment achieving Ra 0.6μm. This eliminates the need for a separate grinding process, reducing process connections and avoiding problems such as tool marks and surface scratches found in traditional machining. It also reduces frictional wear during bushing operation, extending service life.
What are the advantages of five-axis machining in brass bushing processing?
Achieving "one-stop machining," all processes, including external diameter machining, internal hole machining, flange machining, and thread machining, can be completed in a single clamping operation. The high degree of automation eliminates the need for frequent manual clamping, tool changes, and equipment transfer, significantly shortening delivery cycles.
Although the initial equipment investment is higher, the high degree of automation—requiring only one operator per machine—significantly reduces labor costs. Material utilization can reach over 80%, and combined with the low tool wear characteristic of brass machining, it reduces material and tool consumption, resulting in extremely low rework rates. In long-term mass production, the overall cost is lower than traditional machining processes, and it also reduces investment in customized fixtures, further optimizing the cost structure.
It can efficiently process complex and high-precision brass bushings, and is also suitable for small-batch, multi-variety customized production. Product models can be quickly switched by modifying programming parameters without adjusting the equipment structure. It can easily complete multi-angle and complex structure machining that is difficult to achieve with traditional processes, and is compatible with various bushing types, including flanged and flangeless bushings, adapting to various high-end application scenarios.
Packaging Details
Q1: Where can I get product & price information?
A1: Send us an inquiry e-mail, we will contact you once we received your mail.
Q2: How long will I get the sample?
A2: Depends on your specific items, within 3-7 days generally.
Q3: What kinds of information do you need for a quote?
A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.
Q4: What are the payment terms?
A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.
Q5: How to deliver the goods?
A5: We deliver the products by courier company.
Q6: Are you a trading company or factory?
A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.
Q7: What shall we do if we don't have drawings?
A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.
Q8: Can we get some samples before mass production?
A8: Absolutely yes.
Q9: Will my drawings be safe after sending them to you?
Q10: Is it possible to know the operation status of my products without visiting your company?
A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
